25% reduced downtime with KPI-driven performance monitoring of flares to identify anomalies and reduce pollution

Key Outcomes
25% Reduced downtime
significant reduction in service interruptions
Risk mitigation
lowered operational and environmental risks
Asset monitoring
enabled continuous visibility into asset health
Cost efficiency
users engaged across 37 offshore drilling units in 10 countries
Overview

The company faced frequent pipeline downtime, high-risk exposure, and inadequate asset visibility. Aligned Automation implemented IoT sensors and AI/ML models for predictive maintenance, enabling real-time monitoring, streamlined workflows, and early issue detection. The solution significantly reduced service interruptions, mitigated risks, and enhanced cost efficiency across extensive pipeline networks.

Challenges

  • Unpredictable downtime: frequent service interruptions due to pipeline corrosion and leakage.
  • Risk exposure: high risk of environmental and operational hazards.
  • Lack of visibility: inadequate real-time monitoring of asset health.

Value Delivered

Aligned Automation implemented a data-driven approach using IoT sensors and AI/ML models to predict pipeline corrosion, leakage, and overall asset health. This enabled:

  • Predictive maintenance: AI/ML models provided early warnings for pipeline issues.
  • Efficient workflow: closed-loop, streamlined processes for quick action.
  • Continuous monitoring: real-time visibility into asset health across thousands of miles of pipeline

Capabilities

Data & Analytics

AI/ML

Process Transformation

About Client

This multinational oil and gas company is among the world’s largest companies out of any industry. This $381 billion company has over 86,000 employees worldwide and a presence in more than 70 countries.

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Let us know your goals. We'll help you get there faster.

Let us know your goals. We'll help you get there faster.