20% OTIF performance with real-time global asset visibility and optimization

Overview

The company faced challenges with real-time visibility, leading to inventory imbalances and high operational costs. Inefficient service levels negatively impacted OTIF performance, while last-minute adjustments increased shipping expenses. To address these issues, Aligned Automation implemented predictive analytics, data quality management, and automated workflows for better asset tracking. The solution enabled real-time decision-making, optimized inventory levels, improved OTIF delivery, and reduced overall costs through enhanced data-driven insights and scenario-based planning.

Real Entire Case Study

Challenges

The client had limited inventory visibility, inefficient management, and rising operational costs due to fragmented decisions and urgent shipments.

Lack of real-time visibility: Limited visibility of inventory at a global level. Region/site specific decisions led to stockouts or overstocking
Inefficient service levels: Suboptimal inventory levels affecting On-time In Full (OTIF) performance
High operational costs: High inventory and holding costs, along with increased shipping expenses due to urgent shipments

Value Delivered

Aligned Automation developed a real-time global asset visibility and optimization solution for proactive action on repairs, rebalancing or new buys decisions that led to improved asset availability.

The solution involved:

Data quality and master data management: Ensuring data integrity & compliance across all the sites
Predictive and prescriptive analytics: Asset management, including recommendations on new buys, repairs and rebalancing
Automation and integrated workflows: for efficient asset mapping across sites, decision-making and on-time deliveries
Live scenario-based decision-making system: for real-time insights and actions

Capabilities

Data Analytics

Automation

Visualization and Reporting

About Client

This multinational oil and gas company is among the world’s largest companies out of any industry. This $381 billion company has over 86,000 employees worldwide and a presence in more than 70 countries.

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